How Pellet Stoves Work  by Jerry Halstead
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Pellet stove cut away view
Here's a simplified diagram of our pellet stove. There's a hopper for pellets on the
left, the burn box on the right, two separate fans (the left, purple one for the
crucible, the right, green, for blowing hot air into the house), and of course the
exhaust pipe in black.

The crucible is where all of the real action happens. With just a few pellets it is
able to generate a lot of heat and burn the pellets at incredible efficiencies. In
fact pellet stoves are exempt from the EPA's smoke emissions requirements
because they put out so few pollutants.

How do they do this? The answer is pretty simple, pellet stoves burn in "inferno"
mode all of the time. It's just a smaller, more manageable inferno. Combined with
the relatively consistent and low moisture content fuel the stove is able to pretty
much burn each pellet up completely. It does this by blowing a jet of air across
the burning pellets creating a little blast furnace.

You achieve something similar in a wood stove when you open up all of the
dampers and allow the fire to pull in lots of air to fan the flame. This puts out lots
of heat and burns the logs quite thoroughly, but you will also be burning through
the available fuel quickly and generating more heat than you can transfer into the
room.

A pellet stove is able to control how fast the fuel is added. Think of a pellet stove
as a normal wood stove with little micro-logs that are automatically fed into the
stove by some micro-wood-stove-gnome.

Micro is actually a pretty good description of the pellet wood stove process. By
breaking the fuel into small, manageable units you can add a little bit of electronic
smarts, some sensors, and micro-manage the stove to extract the exact amount
of heat desired while wasting as little fuel as possible.

To do this with a wood stove you crank down the damper, restricting the flow of
air. It's just the opposite with a pellet stove, you leave the air alone and reduce
the amount of fuel by slowing down the auger. The fuel burns normally but it puts
out less heat since there is less of it burning. No smoldering involved.
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